Halo's Energy Sword has been re-created by Man at Arm. The swordsmiths have been taking forging requests from the public, and just last month we saw them craft Sephiroth's Masamune sword from Final Fantasy 7. Hit the link to see it. It's freaking massive.

The Energy Sword was next on the request sheet, and Man at Arms has posted a video showing how it was made, and then footage of it being tested out.

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Via AGB.